Mcnninjas.co.uk

Maintenance & Repair => Mechanical => Topic started by: WizzBang on July 11, 2013, 06:40:29 PM

Title: Why does.....
Post by: WizzBang on July 11, 2013, 06:40:29 PM
.....my trackbike run so hot ??


My bike is a CBR600RR-4, and during a trackday the temperature of the bike rises considerably, and then usually the last few sessions it runs very very hot.

1st couple of sessions = 85-90 'C
Middle sessions = 90-105 'C
Last couple of sessions = 100-125'C

Obviously this is not right and quite worrying , but over the last 10 days, other than running very hot, nothing else happens.  Regular oil changes don't reveal any degredation of the head gasket, but the water has to be going somewhere ..... right ?


Anyway, does anyone have any ideas ?
Title: Re: Why does.....
Post by: Alzo on July 11, 2013, 06:56:13 PM
It needs a bigger radiator to cope with the demand ?
Title: Re: Why does.....
Post by: DaveH on July 11, 2013, 07:08:04 PM
Is it losing water?
Title: Re: Why does.....
Post by: WizzBang on July 11, 2013, 10:02:49 PM
Water is being consumed throughout a day, and due to that fact I can rule out the need for a larger rad.


Been doing some searching on various CBR forums, and the only similar symptoms are pointing towards a cracked head.
Title: Re: Why does.....
Post by: WizzBang on July 14, 2013, 05:47:12 PM
Spent quite a while today having a good look over the bike in a bid to find anything obvious.

Made sure the system was topped up started it up and went through the procedure of squeezing hoses and tilting bike over etc.  refilled the rad and then the expansion bottle (HRC bottle mounted behind the clocks...see my project thread for details).  Continued to warm the bike up and noticed air coming out of the rad to expansion hose...only a little bubble, slowly, but when revving the bike, lots more continued to appear.

Stripped most of the hoses I could get to off as well, and removed the water pump.  Everything looks ok with it, but it doesn't spin easily, you can turn it with a finger, but not spin it....is that normal ?

Flushed the oil cooler just to make sure that there was a good flow there, and all was fine.

Took the fuel tank off and had a good look around the thermostat housing, and also the main waterway union into the block.  No obvious signs of leaking and all hoses look in good condition.


So, I'm none the wiser really
Title: Re: Why does.....
Post by: Millhouse on July 14, 2013, 06:43:55 PM
Well if its not losing water externally and it's not appearing in the oil you know the answer.

:(
Title: Re: Why does.....
Post by: WizzBang on July 14, 2013, 07:14:11 PM
Ride it until it blows up ?

Strip the head off, replace gasket ?

Replacement engine ?

Have engine completely rebuilt and aim for higher power ?
Title: Re: Why does.....
Post by: Green_Ninja on July 14, 2013, 07:51:03 PM
Quote from: WizzBang on July 14, 2013, 07:14:11 PM
Ride it until it blows up ?

Strip the head off, replace gasket ?

Replacement engine ?

Have engine completely rebuilt and aim for higher power ?

sell it a buy another one
Title: Re: Why does.....
Post by: Millhouse on July 14, 2013, 07:58:30 PM
More power you say??!
:azn:
Title: Re: Why does.....
Post by: Millhouse on July 14, 2013, 07:59:49 PM
Head off and go from there. More than likely a gasket would sort the problem.

Riding it until it blows is a bit high risk...
Title: Re: Why does.....
Post by: WizzBang on July 14, 2013, 08:03:59 PM
Cant do that Iain, I'm not finished with this one yet
Title: Re: Why does.....
Post by: Green_Ninja on July 14, 2013, 08:35:31 PM
Quote from: WizzBang on July 14, 2013, 08:03:59 PM
Cant do that Iain, I'm not finished with this one yet

seems it may be wanting to finish with you LOL
Title: Re: Why does.....
Post by: ash on July 15, 2013, 09:38:42 AM
Porous head
Title: Re: Why does.....
Post by: WizzBang on July 15, 2013, 08:49:18 PM
Seems that fate likes appearing at opportune times

2 CBR600RR heads have appeared on ebay, both have been flowed and ported and both have the kit cams in.


Hmmmmm......shall I ?  :evil:
Title: Re: Why does.....
Post by: Millhouse on July 15, 2013, 10:29:55 PM
Why have you not bought them yet?
Title: Re: Why does.....
Post by: Green_Ninja on July 15, 2013, 11:36:08 PM
Quote from: Millhouse on July 15, 2013, 10:29:55 PM
Why have you not bought them yet?

+1
Title: Re: Why does.....
Post by: WizzBang on July 16, 2013, 10:27:15 AM
I've approached both sellers about buying now, but both want to let their auctions run.

Therefore I am currently winning both auctions.
Title: Re: Why does.....
Post by: mc101 on July 16, 2013, 11:18:05 AM
Quote from: WizzBang on July 15, 2013, 08:49:18 PM
Seems that fate likes appearing at opportune times

2 CBR600RR heads have appeared on ebay, both have been flowed and ported and both have the kit cams in.


Hmmmmm......shall I ?  :evil:

I'd want to know, who, where, when and how much work they've done ....
Title: Re: Why does.....
Post by: WizzBang on July 21, 2013, 06:11:19 PM
I stripped the bike down over this weekend, got the engine out, then stripped the top end down and took the head off.


These are the results


Top of block
(http://i74.photobucket.com/albums/i259/WizzBang00/Bike/RR/RR%20v2/P1010624_zpsf1680f98.jpg)

Underside of head with gasket
(http://i74.photobucket.com/albums/i259/WizzBang00/Bike/RR/RR%20v2/P1010631_zps7bfc640d.jpg)

Top of block with gasket popped on
(http://i74.photobucket.com/albums/i259/WizzBang00/Bike/RR/RR%20v2/P1010638_zpsf1fcc807.jpg)


What d'ya reckon ?
Title: Re: Why does.....
Post by: ash on July 21, 2013, 08:12:45 PM
Have you got a link to high res images of them....can't see clearly enough
Title: Re: Why does.....
Post by: WizzBang on July 21, 2013, 08:28:34 PM
In order as above

http://i74.photobucket.com/albums/i259/WizzBang00/Bike/RR/RR%20v2/P1010624_zpsf1680f98.jpg~original

http://i74.photobucket.com/albums/i259/WizzBang00/Bike/RR/RR%20v2/P1010631_zps7bfc640d.jpg~original

http://i74.photobucket.com/albums/i259/WizzBang00/Bike/RR/RR%20v2/P1010638_zpsf1fcc807.jpg~original


HTH
Title: Re: Why does.....
Post by: Martin#30 on July 22, 2013, 11:18:43 AM
Quote from: Neil on July 11, 2013, 10:02:49 PM
Water is being consumed throughout a day

A friend with an 05 RR has similar overheating and coolant loss symptoms. We could not find any evidence of leaks anywhere, engine hot/cold/stopped/running, so my friend decided head gasket - removed the engine to get it rebuilt. The engine builder told him that there was nothing wrong with the head gasket, but diagnosed a faulty radiator cap that could not keep the coolant under pressure.

I would suggest whatever you end up doing, replace the rad cap too for the sake of £15.

Martin.
Title: Re: Why does.....
Post by: WizzBang on July 22, 2013, 01:03:36 PM
Rad & cap have both been replaced already
Title: Re: Why does.....
Post by: ash on July 22, 2013, 09:48:11 PM
Nothing is jumping out at me. There is the possibility that you may have a porous component in the mix.
Title: Re: Why does.....
Post by: iow on August 05, 2013, 03:12:10 AM
Looking at left hand cylinder something going on as it looks washed the carbon has been washed away it is even on other 3 cylinders
if you have air bubbles coming up to the header tank all the time when it is running does point to head gasket what does the gasket look like ? it has been apart for a while now might have a rust line some where showing the leak ?